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Looking for EGR complete removal how-to

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  • Looking for EGR complete removal how-to

    As the title suggests, can anyone point me at a how-to guide to completely remove the EGR from my 1kz-te? I'm having an arse of a time trying to get the inlet manifold off, mainly due to the EGR, so just want to get rid of it altogether (it is already blocked).

    Also, any tips for getting the inlet manifold off would be welcome. At the moment it is all loose, but the EGR is preventing it from pulling off. I have the EGR nuts off, but again, I can't pull the EGR away far enough. It looks like I need to undo the exhaust side as well, but the nuts on that side aren't moving at all.
    95 3.0 Camp Car, 150 V6 Daily Driver[SIZE=4]
    [/SIZE]

  • #2
    There's a tube nut at the back of the egr valve holding the pipe from the exhaust manifold. 32mm spanner.
    I wouldn't delete it. Obvious reasons
    Silver '04 KZJ120~Manual~GXL~Dobinson/Kings lift~Custom valved Ironmans~Detroit Locker~Endless Air~X9 Superwinch~Madman EMS1~TJM Dual Battery~Rhino Roof Tray~120W solar panel~Foxwing awning~Bushskinz UVP~Long Ranger water tank~Bushman fridge~Steinbauer P-Box~Beaudesert 2 3/4"~Airtec Snorkel~TJM Sliders~Prico Boost Gauge~BFG-KO2s~TPMS~GME TX3420~Front and Rear Cameras~Ultimate Camper hanging off the back!

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    • #3
      Originally posted by adrian5800 View Post
      There's a tube nut at the back of the egr valve holding the pipe from the exhaust manifold. 32mm spanner.
      I wouldn't delete it. Obvious reasons
      Thanks. I've undone that now as well, but still can't get either the egr or inlet manifold off. I just can't get either past the studs, and I can't see how to get the studs out with the manifold or egr still in place...?
      95 3.0 Camp Car, 150 V6 Daily Driver[SIZE=4]
      [/SIZE]

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      • #4
        Is the egr pipe siezed in the valve?
        Silver '04 KZJ120~Manual~GXL~Dobinson/Kings lift~Custom valved Ironmans~Detroit Locker~Endless Air~X9 Superwinch~Madman EMS1~TJM Dual Battery~Rhino Roof Tray~120W solar panel~Foxwing awning~Bushskinz UVP~Long Ranger water tank~Bushman fridge~Steinbauer P-Box~Beaudesert 2 3/4"~Airtec Snorkel~TJM Sliders~Prico Boost Gauge~BFG-KO2s~TPMS~GME TX3420~Front and Rear Cameras~Ultimate Camper hanging off the back!

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        • #5
          Originally posted by adrian5800 View Post
          Is the egr pipe siezed in the valve?
          Please remind me to buy you a beer should we cross paths. Yes it was. A bit more force pulled it free. The inlet manifold is off now
          95 3.0 Camp Car, 150 V6 Daily Driver[SIZE=4]
          [/SIZE]

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